Exposure

In most chemically amplified photoresist systems, exposure generates acid catalyst molecules which will react with the resist polymer in a later processing step to change the solubility of the film in exposed regions. Several commercially available software packages are capable of calculating the distribution of absorbed exposure energy within the resist material. These calculations can be performed for many different imaging schemes with arbitrary patterns on the photomask. In our exposure simulations, we transform the continuous distribution of energy that is calculated by this software into discrete locations of exposure photoproducts.
The first step in the exposure simulation is to calculate the distribution of energy within the resist film for the desired exposure conditions. We perform this calculation using PROLITH® software (KLA Tencor). Next, this distribution of energy is applied to the discrete distribution of photoactive molecules that was calculated during the previous step. The probability of reaction is calculated based upon the amount of energy absorbed at a particular location and the quantum efficiency of the molecule at that location.
In order to calculate the response of the photoactive species to exposure, the quantum efficiency of the reaction must be known. We employ pH-sensitive absorbance and fluorescence dyes to measure the amount of acid that is generated upon exposure of photoacid generator (PAG) molecules. We are currently investigating a technique in which both the PAG and the pH-sensitive dye are placed in solution. Exposure is performed using a high power UV light source (either a mercury lamp or an excimer laser) while the spectroscopic properties of the solution are monitored. Preliminary experiments confirm that this technique can be useful for rapid quantification of acid generation efficiency.
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