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Frank Palmieri

Title: Graduate Student - Chemical Engineering
Office: 3.154
Phone: (512)-471-6364
Email: frank@che.utexas.edu
   
Frank Palmieri earned his undergraduate Degree in Chemical Engineering from Virginia Commonwealth University (VCU) in 2002. He has been a member of the Willson Research Group since 2002.

Research Interests:  Functional Materials for SFIL a.k.a. Directly Patternable Dielectrics

The Back End of Line (BEOL) electrical connectivity in a modern integrated circuit (IC) may contain as many as ten levels of wiring and associated vias.  The dual damascene process used to generate these copper interconnects requires many difficult processing steps.  BEOL processing using Step and Flash Imprint Lithography (SFIL) with a directly patternable dielectric material can dramatically reduce the number of processing steps.  A single SFIL imprint can simultaneously generate both the via and the trench with a single alignment and lithography step.  By directly patterning a dielectric material instead of a sacrificial resist material, many hardmask materials and pattern transfer processes are eliminated. 

Microelectronic dielectric material requirements are both numerous and  demanding.  SFIL also requires properties not found in standard semiconductor dielectric materials.  SFIL requires low viscosity monomers which undergo rapid photo-induced polymerization with minimal shrinkage.  A set of materials that are compatible with SFIL processing has been examined for use as a dielectric material.  Inorganic/organic hybrid materials derived from polyhedral oligomeric silsesquioxane (POSS) structures with various polymerizable organic pendant moieties show promise as DPDs.  A two stage processing technique is used to control material properties of the DPD.  Stage one utilizes the standard SFIL process to generate a patterned thin film.  After pattern generation, the polymeric DPD film is heated to generate crosslinks and improve mechanical and thermal properties. 

The structure to function relationship of various POSS materials is being examined.  Material properties of the precursor liquid such as viscosity, contact angle, and rate of polymerization are being collected.  Properties of the UV cured films such as pattern resolution and elastic modulus, and properties of the fully cured resin such as thermal stability, dielectric constant, thermal shrinkage, elastic modulus, Poisson’s ratio, CTE, and water sorption are being examined as well.

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